energy balance and cogeneration for a cement plant

Provide customers with tailor-made solutions

Energy balance and cogeneration for a cement plant ...

Apr 01, 2002  The cement industry is an energy intensive industry consuming about 4 GJ per tonne of cement produced. A thermodynamic analysis for cogeneration using the waste heat streams is not easily available. Data from a working 1 Mt per annum plant in India is used to obtain an energy balance for the system and a Sankey diagram is drawn.

Get Price

(PDF) Energy Balance and Cogeneration for a Cement

This will ensure easier acceptability of the option and if required a shut down of the cogeneration system can be taken without affecting the cement plant output. 6. Conclusion The data collected from a 1 Mt per annum working cement plant was used to arrive at an energy balance for the pyroprocessing unit.

Get Price

Energy balance and cogeneration for a cement plant ...

Khurana et al. [15] performed an energy balance of a cogeneration system for a cement plant in India. They found that about 35% of the input energy was being lost with the waste heat streams. ...

Get Price

Cement Plant Cogeneration Opportunities IEEE Journals ...

Rapid escalation of energy costs during the seventies requires a serious investigation of ways to reduce the industrial energy bill which has more than doubled in many states since 1977. Cogeneration offers one way of improving the efficiency of energy utilization for the cement industry. During the forties and fifties, it was common practice in the cement industry to recover the waste heat ...

Get Price

Design and analysis of a cogeneration plant using heat ...

Mar 01, 2015  Cogeneration systems have been successfully operating in cement plants in India, China and South-east Asian countries. Engin and Ari conducted an energy auditing to a cement factory and suggested a cogeneration proposal. Their economic evaluation showed that the pay back period for the cement plant cogeneration is less than 1.5 years.

Get Price

An exergy analysis for cement industries: An overview ...

Jan 01, 2012  1. Introduction. The cement industry is one of the most energy-intensive industries with energy typically accounting about 30–40% of the costs of production .According to several studies and the results obtained the production for each ton of cement consumes energy from 4 to 5 GJ/ton.This energy share of the cement industry in the industrial field is found to be ranging between 12% and 15%.

Get Price

Parametric Analysis of Steam Flashing in a Power Plant ...

Dec 01, 2016  Shaleen Khurana, Rangan Banerjee , Uday Gaitonde (2002), Energy balance and cogeneration for a cement plant, Applied Thermal Engineering 22 pp.485–494. [10] G.V. PradeepVarma, T.Srinivas (2015), Design and analysis of a cogeneration plant using heat recovery of a cement factory, Case Studies in Thermal Engineering 5 pp.24–31. [11]

Get Price

Energy audit for pyro-processing unit of a new generation ...

Apr 15, 2019  The energy balance results are shown in Table 8 and the equations utilized to determine the various heat transfer parts of energy balance are presented in Table 9. The results of the energy audit show that fuel combustion is the main source of thermal energy due to it generates 94 percent of the total heat input energy of pyro-processing unit.

Get Price

Energy Balance and Cogeneration For A Cement Plant ...

Energy balance and cogeneration for a cement plant Shaleen Khurana, Rangan Banerjee *, Uday Gaitonde Indian Institute of Technology, Energy Systems Engineering, IIT Bombay, Powai, Mumbai 400076, India Received 25 May 2001; received in revised

Get Price

Energy balance and cogeneration for a cement plant - CORE

The cement industry is an energy intensive industry consuming about 4 GJ per tonne of cement produced. A thermodynamic analysis for cogeneration using the waste heat streams is not easily available. Data from a working 1 Mt per annum plant in India is used to obtain an energy balance for the system and a Sankey diagram is drawn.

Get Price

Thermodynamic analysis and cogeneration of a cement plant ...

Apr 12, 2013  The analysis can be used as a precursor to achieve the basic objectives of any cement plant i.e. minimizing energy consumptions, minimizing the cost of production, and maximizing plant productivity. A simple model has been developed on the basis of mass and energy balance and has been applied to BVCL.

Get Price

Mass Balance Calculations In Cement Industry

Energy Balance And Cogeneration For A Cement Plant . The cement industry is an energy intensive industry consuming about 4 gj per tonne of cement produced.A thermodynamic analysis for cogeneration using the waste heat streams is not easily available.Data from a working 1 mt per annum plant in india is used to obtain an energy balance for the system and a sankey diagram is drawn.

Get Price

WASTE HEAT RECOVERY POWER PLANTS IN CEMENT

Table - 1 : Heat Balance for a Typical Cement Plant 02 The waste heat potential derived from heat balance of a typical 6000 tpd cement plant, in terms of thermal energy (in MW), is as given in Table - 2 : Description 5-Stage Pre- heater 6-Stage Pre- heater Total power input 213 MW 207 MW

Get Price

(PDF) Energy audit of thermal utilities in a cement plant

Data from a working 1 Mt per annum plant in India is used to obtain an energy balance for the system and a Sankey diagram is drawn. It is found that about 35% of the input energy is being lost ...

Get Price

The generation of power from a cement kiln waste gases: a ...

The cement production process is energy intensive both in terms of the thermal energy (firing the kiln, drying and De carbonation) and electrical energy for driving the numerous drives within the process line. The average specific power consumption of the case study plant was 111 kWh/ton of cement with an average peak demand of 9.7 MW. The high cost of electric power at 0.14 USD/kWh results in ...

Get Price

Using waste energy from the Organic Rankine Cycle ...

Nov 01, 2015  Tables 6 and 7 show the results of the energy balance for the different flows. Energy recovery in cement plants has been studied in different works [10,11,21], as has the importance of ORC as an energy production system [22,23] and the use of cogeneration systems in the industry [1,24].

Get Price

Energy audit and conservation opportunities for ...

Mar 01, 2010  The results of the material and energy balance for the pyroprocessing unit are presented in Table 3, Table 4 respectively. The pertinent equations used in evaluating the different heat transfer components of the systems energy balance are shown in Table 5.The relevant data and constants are obtained from on site measurements, plant records, Perry et al. , and Peray .

Get Price

‪Rangan Banerjee‬ - ‪Google Scholar‬

Energy balance and cogeneration for a cement plant. S Khurana, R Banerjee, U Gaitonde. Applied thermal engineering 22 (5), 485-494, 2002. 232: 2002: ... Energy and cogeneration targeting for a sugar factory. JR Ram, R Banerjee. Applied Thermal Engineering 23 (12), 1567-1575, 2003. 76: 2003:

Get Price

Enhancement of waste heat recovery by using Cu ...

Al-Muthanna cement plant which is located in the South of Iraq. II. WASTE HEAT RECOVERY With the aim of reducing the consumption of energy in cement production process, the waste heats can be recovered to produce the electrical energy via cogeneration power plant. As well as no additional consumption of fuel and consequently

Get Price

A novel tri-generation energy system integrating solar ...

The sys-tem works with the solar energy and waste heat of the cement plant. In this study, a model for a completely new system has been developed based on renewable energies. Thermodynamic analysis for the energy system is performed, and the system is based on the organic Rankine cycle, absorption chiller, solar energy, and waste heat recovery ...

Get Price

Thermal Balance of Heat and Electricity of a Cogeneration ...

Abstract: The author refers to a paper entitled "Establishment of a mathematical model for the quality based method of apportionment of heat and electricity produced by a cogeneration plant and the relevant correction method". In this connection an analysis was conducted of the thermal balance of heat and electricity of a cogeneration plant by using the quality based method of apportionment.

Get Price

Shaleen Khurana, Rangan Banerjee, Uday Gaitonde; Energy ...

Shaleen Khurana, Rangan Banerjee, Uday Gaitonde; "Energy balance and cogeneration for a cement plant", Applied Thermal Engineering, 22 (2002) 485-494.

Get Price

Energy Balance and Cogeneration For A Cement Plant

Energy balance and cogeneration for a cement plant Shaleen Khurana, Rangan Banerjee *, Uday Gaitonde Indian Institute of Technology, Energy Systems Engineering, IIT Bombay, Powai, Mumbai 400076, India Received 25 May 2001; received in revised

Get Price

Energy Balance and Cogeneration For A Cement Plant ...

Energy balance and cogeneration for a cement plant Shaleen Khurana, Rangan Banerjee *, Uday Gaitonde Indian Institute of Technology, Energy Systems Engineering, IIT Bombay, Powai, Mumbai 400076, India Received 25 May 2001; received in revised

Get Price

Thermodynamic analysis and cogeneration of a cement plant ...

Apr 12, 2013  The analysis can be used as a precursor to achieve the basic objectives of any cement plant i.e. minimizing energy consumptions, minimizing the cost of production, and maximizing plant productivity. A simple model has been developed on the basis of mass and energy balance and has been applied to BVCL.

Get Price

Shaleen Khurana, Rangan Banerjee, Uday Gaitonde; Energy ...

Shaleen Khurana, Rangan Banerjee, Uday Gaitonde; "Energy balance and cogeneration for a cement plant", Applied Thermal Engineering, 22 (2002) 485-494.

Get Price

heat balance calculation in cement plant

Energy balance and cogeneration for a cement plant ... Energy balance and cogeneration for a cement plant. ... The cement plant considered is Maihar Cement––Unit 2, Madhya Pradesh, India. A schematic of the plant ... Stoichiometric calculations are used to

Get Price

Energy auditing in cement industry: A case study

Industrial energy consumption lies between 30% and 70% of the total energy consumed in selected countries. Cement production is one of the most energy intensive industries all around the world. This paper deals with an energy audit analysis in a cement plant different strategies are offered to reduce energy losses. Generally,

Get Price

[PDF] Energy Efficiency and CO2 Emissions - Prospective ...

Energy balance and cogeneration for a cement plant. S. Khurana, R. Banerjee, U. Gaitonde; Engineering; 2002; The cement industry is an energy intensive industry consuming about 4 GJ per tonne of cement produced. A thermodynamic analysis for cogeneration using the waste heat streams is not easily available. ...

Get Price

A novel tri-generation energy system integrating solar ...

The sys-tem works with the solar energy and waste heat of the cement plant. In this study, a model for a completely new system has been developed based on renewable energies. Thermodynamic analysis for the energy system is performed, and the system is based on the organic Rankine cycle, absorption chiller, solar energy, and waste heat recovery ...

Get Price

Journal of Thermal Engineering » Submission ...

Energy balance and cogeneration for a cement plant. Journal of Applied Thermal Engineering, 22(5), p. 485-494. [3] Kabir, G., Abubakar, A.I., El-Nafaty, U.A. (2010). Energy audit and conservation opportunities for pyroprocessing unit of a typical dry process cement

Get Price

Energy Audit and Heat Recovery on the Rotary Kiln of the ...

Jul 27, 2019  Khurana S, Banerjee R, Gaitonde U. Energy balance and cogeneration for cement plant. ApplThermEng 2002; 22:485–94. [3] Pahuja A. Energy auditing and

Get Price

Waste Heat Recovery in Cement plant - IJERT

power. In addition to the plan of reducing of energy consumption in cement production process, the recovery waste heats can be achieved in order to produce the electrical energy by utilization cogeneration power plant. This means no additional fuel consumption and thus, nergy and the emissions of greenhouse gases.

Get Price

Thermal Balance of Heat and Electricity of a Cogeneration ...

Abstract: The author refers to a paper entitled "Establishment of a mathematical model for the quality based method of apportionment of heat and electricity produced by a cogeneration plant and the relevant correction method". In this connection an analysis was conducted of the thermal balance of heat and electricity of a cogeneration plant by using the quality based method of apportionment.

Get Price

Energy balance and life cycle assessment of a microalgae ...

Energy balance and life cycle assessment of a microalgae-based wastewater treatment plant: A focus on alternative biogas uses Bioresour Technol . 2018 Dec;270:138-146. doi: 10.1016/j.biortech.2018.09.005.

Get Price

Biogas from Anaerobic Digestion: Power Generation or ...

The mass and energy balance of the digesters, cogeneration unit, upgrading system and auxiliary boiler were estimated when the amount of produced biomethane was varied. An internal combustion engine was adopted as the cogeneration unit and a CO2 absorption system was assumed for biogas upgrading. Results demonstrated that the energy balance of ...

Get Price